Polyx™ acoustic panels are crafted using a specialized process that includes tumbling, needle-punching, and baking a blend of low and high melting-point polyester fibers. This creates a high-density fibrous structure, effectively absorbing sound and minimising reverberation. The Polyx™ Board is available in four distinct thicknesses – 6mm, 9mm, 12mm, and 25mm – offering versatile options for varying acoustic requirements.

The plastic bottles are first sorted and transported into the granulator. Large rotating blades shred the bottles into small flakes and remove any debris. The plastic bottles are now pure PET flakes. The flakes travel through an extruder, melting them and forming PET fibres. As a result, hard plastic gets a soft wool-like texture.

The journey begins with tumbling, where low and high melting-point polyester fibres intertwine, forming a resilient foundation. The felting machine folds them in layers and compresses it. Thousands of barb needles stab the material, turning it into felt. The sheets of felt are merged together into a dense mat, ready for pressing.

At Polyx™, we focus on enhancing building design and sustainability. Our acoustic panels, crafted from select PET materials, embody our commitment to quality. We prioritize building health and effective acoustics in our manufacturing, continuously seeking to innovate and redefine design standards. This approach ensures our panels are not just functional but also contribute to green building practices.

Social Responsibility

We believe that our responsibility extends beyond our products and services. Our commitment to Corporate Social Responsibility (CSR) is deeply integrated into our corporate ethos, aiming to foster positive social and environmental change.

Sustainability

Only 6% of all plastic is currently being recycled. Polyx™ polyester panels is an environmentally friendly acoustic solution made from recycled plastic bottles. By putting our focus on upcycling used plastic bottles instead of producing new materials, we save plastic from landfills and incineration.

Who uses Polyx™?

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12mm Polyx Baffle
SeaWorld, Abu Dhabi
Kinetics Middle East
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